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PSA Oxygen Generation Plant| Sepecifications,Features | CBS

PSA Oxygen Generation Plant: Why It’s Important to Understand How It Works Understanding how a PSA Oxygen Generation Plant works is essential for the efficient production of oxygen. PSA stands for Pressure Swing Adsorption and refers to a process by which oxygen is separated from other gases such as nitrogen in the air. This technology has become increasingly popular in recent years due to its cost-effectiveness and convenience. In this blog post, we’ll explore why understanding the workings of a PSA Oxygen Generation Plant is so important and why it’s become a go-to solution for many businesses. What is PSA Oxygen Generation? PSA Oxygen Generation is a process by which oxygen is produced using Pressure Swing Adsorption (PSA). This technology was invented in the 1950s and has since been used in many industrial applications. The process involves separating nitrogen from the atmosphere, compressing it, and passing it through an adsorbent material, such as a carbon molecular sieve (CMS). This removes the nitrogen and leaves oxygen. The PSA process is an efficient way of producing pure oxygen without having to use any other source of energy. CBS Energy, a leading supplier of PSA oxygen plants, offers a range of options that can produce up to 400 kg/hr of oxygen with a maximum purity level of 95%. PSA Oxygen Generation plants are low-cost, reliable, and offer 24/7 operation. They require very little maintenance, making them extremely cost-effective. Furthermore, the plant is designed for hazardous environments and can handle extreme temperatures. Additionally, CBS Energy also provides custom engineering solutions so customers can tailor the system to meet their specific needs. Which plant gives oxygen 24 hours ? The CBS Energy PSA Oxygen Generation Plant is a reliable solution for continuous oxygen production. It is the ideal choice for medical, industrial, and agricultural applications that require a consistent supply of oxygen. The plant operates on the principles of Pressure Swing Adsorption (PSA), which involves the release of oxygen from an adsorbent material when pressurized. This process allows the CBS Energy PSA Oxygen Generation Plant to generate oxygen at up to 99.5% purity, with a production rate of up to 10,000 liters/hour. The plant is designed to operate 24 hours a day and seven days a week, with minimal downtime for maintenance. It can be tailored to the customer’s exact specifications and has several safety features such as an emergency shutoff switch, an automatic valve system, and an alarm system in case of any malfunction. The CBS Energy PSA Oxygen Generation Plant is easy to install and requires only minimal operator training to run efficiently. What is PSA in Biogas ? PSA stands for Pressure Swing Adsorption and is a technology that is used to produce oxygen from biogas. The PSA process utilizes two columns filled with an adsorbent material, such as carbon or silica gel, to separate nitrogen and oxygen molecules from a biogas feed stream. A vacuum pump is used to create a negative pressure in one of the columns, drawing in a biogas feed stream which is then passed through both columns.  Oxygen molecules are adsorbed into the adsorbent material in the second column, while the remaining nitrogen molecules are vented out the top. Once enough oxygen molecules have been adsorbed, the pressure in the second column is increased to desorb the oxygen molecules, which are then available for use in applications such as aeration for biogas production. . Our PSA systems are highly reliable, with low operational costs and very little downtime required for maintenance. Furthermore, they can produce large amounts of pure oxygen with excellent purity levels of up to 99.9%. All our systems come with comprehensive customer service and support, allowing you to make the most out of your PSA system. Which Company makes PSA oxygen generation plant in India ? CBS Energy is the leading manufacturer and supplier of PSA Oxygen Generation Plants in India. CBS Energy has been providing quality products since 1992. The company has an experienced team of experts who offer comprehensive solutions for all your oxygen requirements. CBS Energy is a renowned name in the industry and has designed, installed, and commissioned more than 100 PSA oxygen plants across the country. With their expertise and modern technology, they provide reliable and cost-effective solutions to meet any oxygen generation requirements.  Their plants are ISO 9001 certified and are capable of producing up to 500 cubic meters per hour of high-purity oxygen. Additionally, CBS Energy offers a wide range of services including project management, maintenance, installation and commissioning, training, and after-sales service. With its extensive experience and commitment to quality, CBS Energy is the best choice for PSA oxygen generation plants in India. How much does PSA Oxygen plant cost The cost of a PSA Oxygen Generation Plant depends on several factors, such as the capacity and type of plant you choose. Generally, the cost of a PSA plant ranges from $10,000 to $50,000 or more. For example, a small 5-ton PSA Oxygen Generation Plant can cost between $10,000 and $20,000. On the other hand, a large 200-ton PSA Oxygen Generation Plant may cost up to $50,000 or more. If you’re looking for the best PSA Oxygen Generation Plant that fits your budget, then you should consider purchasing from CBS Energy. CBS Energy is a renowned manufacturer of oxygen plants that offer high-quality products at competitive prices. They also provide professional installation services and lifetime technical support for their customers. Is oxygen plant profitable ? The answer to this question depends on the specific oxygen generation project. Generally speaking, PSA (Pressure Swing Adsorption) oxygen generation plants can be a profitable investment. The cost and capacity of a PSA plant largely depend on the market, however, the range is typically between $25,000 and $200,000 USD. In addition, Oxygen production plants require an additional investment in infrastructures such as piping and other essential components. Companies like CBS Energy specialize in providing oxygen generation solutions, ensuring that their customers get the most out of their investments. With years of experience

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Best Transformer Oil Filtration Machine in Greater Noida | CBS

Why You Need a Transformer Oil Filtration Machine If you’re looking for a reliable way to clean and maintain your transformer oil, then a Transformer Oil Filtration Machine is the perfect solution. This specialized equipment is designed to remove contaminants from transformer oil, including dust, rust, water, and other impurities. Not only does this process help to extend the life of the oil, but it also helps to improve the efficiency and performance of transformers. In this blog post, we will discuss why having a Transformer Oil Filtration Machine is so important for keeping your transformer oil clean and efficient. At CBSenergy, we understand the importance of maintaining a well-functioning transformer oil filtration machine. This is why we believe that every business with a transformer should have one. A transformer oil filtration machine helps to remove impurities from the transformer’s oil and can help to extend its lifespan and improve performance. In this blog post, we’ll discuss why having a transformer oil filtration machine is essential, how it works, and what to look for when purchasing one. How do you filter a transformer oil The process of filtering transformer oil is an important one to ensure the quality and longevity of your transformer. Transformer oil filtration is the process of removing any impurities from the oil, such as water, dust, metal particles, or other contaminants. With the help of a transformer oil filtration machine, like those offered by CBSenergy, you can easily clean and restore your transformer oil to extend its life span. The process of filtering transformer oil consists of three main steps: degasification, filtration, and purification.  During the degasification process, the air is vacuumed out of the transformer oil to reduce the amount of dissolved gas and water vapor. This helps to improve the performance and life of your transformer by allowing better insulation and more efficient heat transfer. The second step, filtration, is used to remove any solid contaminants from the oil. This is usually done using a filter system, which can include micron filters, coalescers, and centrifuges.  The third step, purification, helps to further clean the oil by removing any small particles that may have been missed during the previous two steps. This is typically done with activated carbon filters, or through demulsification, which is the separation of water from oil. After the three steps are complete, the transformer oil should be free of impurities and able to be used again in your transformer.  At CBSenergy we specialize in offering high-quality transformer oil filtration machines to make sure your transformer performs optimally. Our machines use advanced technology to filter out impurities and keep your transformer running efficiently. We offer a range of solutions for different needs – from small-capacity machines to large-scale solutions. Our experienced team can help you find the right machine for your transformer needs and ensure you have the best possible product available. Types of Transformer oil filtration machine When it comes to choosing a transformer oil filtration machine, there are several different types of equipment to choose from. The most common types are the Double Stage Transformer Oil Filtration Machine, the Single Stage Transformer Oil Filtration Machine, and the Portable Transformer Oil Centrifugal Filtration Machine. The Double Stage Transformer Oil Filtration Machine is a two-stage process that filters out both large and small particles from the oil. This type of machine is ideal for situations where the oil needs to be extremely clean and free from contaminants. The first stage filters out larger particles, while the second stage filters out the smaller particles. The Single Stage Transformer Oil Filtration Machine is designed to filter out just the larger particles from the oil. This type of machine is perfect for those who don’t need their oil to be as clean as the Double Stage Transformer Oil Filtration Machine. Finally, the Portable Transformer Oil Centrifugal Filtration Machine is designed to filter out even the smallest particles from the oil. This type of machine is ideal for those who need their transformer oil to be extremely clean and free from contaminants. Each type of transformer oil filtration machine has its advantages and disadvantages, so it’s important to take the time to research each one before making a decision on which type to purchase. By doing so, you can ensure that your transformer oil is kept clean and free from contaminants. Additionally, depending on your specific needs, you may find that investing in more than one type of transformer oil filtration machine will benefit you in the long run. For instance, if you are looking for an especially thorough job of cleaning, then you may want to invest in both a Double Stage Transformer Oil Filtration Machine and a Portable Transformer Oil Centrifugal Filtration Machine. If you only need to remove the larger particles from your oil, then you may find that investing in only a Single Stage Transformer Oil Filtration Machine is more cost-effective. Ultimately, determining the best solution for your needs will depend on the size of the job at hand and what level of cleaning is necessary.https://www.youtube.com/watch?v=1s7ZD5PdyU4 How can we remove impurity from transformer oil ? Using a transformer oil filtration machine is one of the most effective and economical ways to remove impurities from transformer oil. The most common and efficient method of transformer oil filtration is called CBSenergy, which stands for Contaminated By-Products Separation Energy. This process removes particles and moisture from transformer oil, allowing it to operate more efficiently and effectively. The process involves using a series of filters, such as a micron filter, a coalescence filter, and an absorption filter, to remove contaminants from the oil. The result is a transformer oil that is free of particles and other contaminants, providing a higher level of performance and protection for the transformer. Additionally, this process also helps to extend the life of the transformer oil, reducing the need for costly maintenance or replacement. What is the process of oil filtration ? The process of oil filtration is the removal of

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Best PSA Nitrogen Generation Plant in Greater Noida | CBS

PSA Nitrogen Generation Plant – How It Works Have you ever wondered how a PSA Nitrogen Generation Plant works? If so, you’re not alone! This technology has been used for decades to produce nitrogen gas from the air we breathe. In this blog post, we’ll take a closer look at the step-by-step process of how a PSA Nitrogen Generation Plant operates and how it can benefit your business. We’ll also look at some of the advantages of using a PSA Nitrogen Generation Plant and how it can help you cut costs. So, let’s get started and learn about PSA Nitrogen Generation Plants! What is PSA in Nitrogen Plant ? PSA, or Pressure Swing Adsorption, is a technology used by CBS Energy to generate nitrogen gas. In a PSA Nitrogen Plant, two adsorbent vessels are used in a cycle. One vessel is under high pressure and absorbs oxygen molecules from the atmosphere while the other vessel is depressurized and releases nitrogen molecules. This cycle is repeated to produce nitrogen gas with high purity. CBS Energy also provides a range of PSA oxygen plants that use the same technology to generate oxygen. https://www.youtube.com/watch?v=_2imkb1RBus What is Difference between PSA and VPSA Oxygen plant ? The main difference between PSA (Pressure Swing Adsorption) and VPSA (Vacuum Pressure Swing Adsorption) oxygen plants is the pressure at which the gas is separated from the air. PSA works at atmospheric pressure, while VPSA operates under a vacuum. In a PSA oxygen plant, the air is compressed by a compressor and then passed through zeolite beds. Zeolite is an absorbent material that traps nitrogen molecules due to its micro-porous structure. The oxygen molecules are then left to pass through, creating a stream of high-purity oxygen. On the other hand, in a VPSA oxygen plant, the air is subjected to a vacuum and then passed through two or more zeolite towers. Nitrogen is drawn out of the air and compressed, while oxygen is allowed to pass through the towers. This process requires less energy, compared to the PSA oxygen plant. The quality of the oxygen produced by both PSA and VPSA plants is identical, and both are used in many industries including medicine, steel making, and food production. The cost of a VPSA plant is generally higher than a PSA plant due to its increased complexity. At CBSEnergy, we provide customized solutions based on your specific needs to ensure you get the best outcome from your nitrogen and oxygen generator. What is application of PSA Nitrogen Oxygen plant ? PSA Nitrogen Generation  plant technology is widely used in many industries due to its cost-effectiveness and high efficiency. It is used in industrial, medical, and scientific applications, such as supplying oxygen to hospitals and laboratories. PSA plants are also used to produce nitrogen for food packaging, medical treatment, and various other industries. In addition, it is commonly used in automotive industries for the purification of exhaust gases. Moreover, PSA plant technology is used for air separation and to recover valuable products from natural gas, such as hydrogen and carbon dioxide. At CBS Energy, we offer a wide range of PSA Nitrogen Generation plant solutions for industrial applications such as air separation, production of oxygen, nitrogen, carbon dioxide, argon and hydrogen, oil and gas refining, food packaging, and medical treatments. Our experts will design a PSA plant tailored to your exact requirements, providing the best quality product at the most competitive price. We are committed to delivering innovative solutions with exceptional customer service, ensuring your business runs efficiently. What is Advantage of PSA Nitrogen Plant ? One of the major advantages of using a PSA Nitrogen plant is the cost savings it can offer. With its modular design, users have the flexibility to choose from a wide variety of options that are suited to their specific requirements. A PSA nitrogen plant from CBS Energy can also be used for onsite oxygen production, eliminating the need for costly transportation and storage of oxygen. Additionally, with their advanced technology, these plants are highly energy efficient, helping to reduce carbon emissions. Furthermore, PSA plants offer a higher purity of nitrogen gas compared to traditional methods and are more reliable and easier to maintain. With all these advantages, it’s no wonder that PSA nitrogen plants are gaining popularity across the world. For those who want to know how this process works, here’s an overview of the steps involved in generating pure nitrogen. What is PSA in Instrumentation ? PSA stands for Pressure Swing Adsorption, a technology that is used to create clean, pure gases from an impure source. This technology is commonly used in instrumentation and industrial processes. Pressure swing adsorption (PSA) works by using specialized filters and adsorbent material that separate the impure gas from the pure gas through absorption. The pressure swings between high and low allow for the adsorption of the impure components while the pure gas passes through. The PSA process is an efficient way to create clean gas on demand. It requires minimal energy usage and has no emissions, making it an ideal choice for environmentally conscious businesses. CBS Energy provides comprehensive PSA solutions with reliable, high-quality nitrogen generators and oxygen generators that are designed to meet the most stringent requirements. With over 20 years of experience in PSA technology, CBS Energy can provide customized solutions for your instrumentation needs. What is Inside of PSA Tower ? A Pressure Swing Adsorption (PSA) tower is a key component of any PSA system, and it is responsible for providing the required pressure for adsorption to take place. Inside a PSA tower are two or more columns filled with a desiccant material, such as zeolite or carbon molecular sieve. As air passes through the tower, the desiccant material absorbs molecules of oxygen and nitrogen, leaving behind a stream of 99.99% pure nitrogen gas. CBS Energy offers a range of PSA towers that can be customized to your specific needs. Our towers are designed to provide high performance in order to deliver the

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Transformer oil online Dryout System

Our New Transformer Oil Online Dryout System Are you looking for a way to dryout your transformer oil online? Look no further! Our new Transformer oil online dryout system is the perfect solution for you. This revolutionary system allows you to quickly and easily dryout your transformer oil from the comfort of your own home or office. Our easy-to-use system is designed to be both safe and efficient, providing you with the most accurate results in the shortest amount of time. With our Transformer oil online dryout system, you can be sure that your transformer oil is always as dry as possible and ready for use. Read on to learn more about this amazing system! Why you need to dry out your transformer oil Transformers are critical components of any electrical system, and ensuring that they are running efficiently is essential. One important factor in transformer efficiency is the quality of the oil that is used to cool and insulate the transformer. If the oil becomes contaminated with water, dirt or other contaminants, it can reduce the performance of the transformer and lead to costly repairs. This is why it is important to regularly dry out the transformer oil. The process removes any moisture that may have been collected in the oil and ensures that the transformer is running optimally. CBsenergy offers an online dry-out system that allows you to easily remove moisture from your transformer oil, ensuring that your transformer is running as efficiently as possible. What our transformer oil online dryout system does Our system, developed by CBSEnergy, is an online transformer oil dry-out system. It uses a combination of online filtration and purification to remove moisture from the transformer oil and keep it free from any form of moisture. The system can be installed in your transformer to ensure that the oil stays dry and clean, helping extend the life of the transformer and reduce the risk of damage due to moisture. Our system works by drawing the transformer oil through a series of filters and then removing the moisture. The oil is then dried out before being returned to the transformer. The process can also be used to help clean and purify the oil, removing any impurities and contaminants. The use of our system is beneficial as it not only helps to keep the oil dry but also extends the life of the transformer by keeping it free from any form of moisture. In addition, it helps to improve the overall efficiency of the transformer by improving its reliability and performance.   How to use our transformer oil online dryout system At CBSenergy, we have developed an easy-to-use system for drying out your transformer oil. Our online dry out system is designed to make it quick and simple for you to get the job done.  The process starts with you connecting the inlet and outlet piping of your transformer oil tank to the filter unit. This is done using a standard NPT thread, or a weldable flange. You then attach the filter unit to a power supply and switch it on.  Once the filter unit is activated, the transformer oil is pumped through our filter system, which removes moisture and other contaminants. The dry transformer oil is then returned to the transformer tank, where it can be used safely.  Our transformer oil online dry out system is completely automated, meaning you don’t need to monitor it. Simply leave it to do its job, and come back once the oil is completely dry. This process typically takes just a few hours, depending on the size of your transformer tank.  Using our system, you can be sure that your transformer oil will be free of moisture and ready for use quickly and conveniently. So try out our transformer oil online dry out system today!   The Benefits of using our transformer oil online dryout system The Biggest benefit of our transformer oil online dryout system is that it saves time, energy and money. With our system, you no longer need to manually dry out the transformer oil. This eliminates the need for costly and time-consuming labor costs. Plus, you don’t have to worry about the mess and hassle associated with manual transformer oil dryout.  Our system also ensures a much more efficient and effective drying out process. Our system uses advanced filtration technology to remove moisture from transformer oil quickly and effectively. This means that the transformer oil is kept free of moisture and contaminants at all times, making it much safer for use in electrical systems.  Additionally, our system helps to prolong the life of your transformers by keeping the transformer oil in optimal condition. When the transformer oil is regularly dried out, it helps to prevent costly repairs or replacements down the line. This makes it an invaluable investment for any company looking to keep its transformers running efficiently and reliably.  Finally, our system helps to protect the environment by reducing the amount of waste produced. When manual transformer oil dryout processes are used, a lot of hazardous material is released into the atmosphere. With our system, you can ensure that your transformer oil is properly dried out without risking environmental damage.  Overall, our transformer oil online dryout system is an invaluable tool for any business looking to save time, energy and money while ensuring the safety of their equipment and protecting the environment. How do you remove moisture from transformer oil ? Removing moisture from transformer oil is an essential step in transformer maintenance and protection. To keep the oil clean, dry and free of moisture, proper filtration and drying techniques should be implemented. The most common method for removing moisture from transformer oil is vacuum dehydration. This technique utilizes a vacuum process to draw out water molecules from the oil. Vacuum dehydration is ideal for large-scale operations, as it removes the most amount of water from the transformer oil quickly and efficiently. Another method for removing moisture from transformer oil is through online

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Oil Handling Equipment

Oil Handling Plant – Package on offer

Oil Filtration is not the only solution to increase the life span of the oil, but the right selection of machines could even provide the better results in terms of investment and the ROI. So, keeping this in mind we have created a package of Oil Handling Plant in which we have included: Oil Handling Plant – Package on offer Oil Filtration Machine Regenerative Air Dryer Evacuation System Oil Transfer System Oil Storage Tank Oil Filtration Machine:   We are providing the wide range of Oil Filtration Machines among which we have already told about range of Transformer Oil Filtration Machine in our previous blog. Rest we will cover in upcoming blogs for that stay connected. Regenerative Air Dryer:   In heavy-duty industrial operations, water vapor in compressed air equipment can lead to premature failure, corrosion, frozen air lines, quality control issues and a range of other operational problems. A regenerative desiccant air dryer system purifies compressed air by absorbing moisture. Regenerative desiccant dryers are generally of a twin-tower construction, with each tower containing its own desiccant bed. This allows one bed to dry compressed air as the other undergoes regeneration.The air dryer on offer is equipped with: The valve switch with automatic display function. Automatic alarm device, fault alarm. High quality adsorbent. Reliable performance check valve, silencer, pneumatic valve and diffuser. Evacuation System:      It is plug and play device specially designed with combination of the highly efficient pumping system of a vacuum pump and mechanical booster pump which can handle large volume of moisture in transformer’s tank. The system comprises of vacuum pump, motor, separator, gauges, valves and piping. The whole system is placed on the movable base.  Oil Transfer System:  Oil transfer systems are used in range of commercial and industrial applications to transfer oil to the boilers, process equipment or generators. The system is portable and easy to operate.  Oil Storage Tank:  For a complete solution we are also providing a comprehensive range of Oil Storage Tanks that are designed to meet the demands of various applications in different industry. Manufactured using high grade raw material, these tanks are acknowledged for their leak proof property and longer shelf life.

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Transformer insulating oil

Some Tests and Their Values for the Transformer / Insulating Oil

By CbS | 26-May-2021 | Some Tests and Their Values for the Transformer / Insulating Oil Used Oil (Left) Filtered Oil (Right) Appearance The fresh transformer / insulating oil should be clear and free from the suspended or dissolved matter. The transformer oil should be visibly clear with no impurities in service. Any sludge deposit below 0.02% by mass can be overlooked.  Some Tests and Their Values for the Transformer / Insulating Oil The oil should be free from free water, it present, then it is the sign of dissolved water reaching oil’s saturation point. The PPM or the moisture level in new oil should not be greater than 20 PPM, but can go upto 30 PPM in service if greater than this indicates that the inner paper insulation is also having moisture. Breakdown Voltage The BDV (Break Down Voltage) of the oil should be 30 kV or slightly more but can be reduced with in-service oil. Acidity The highest value for new oil is 0.03 mg KOH/gm but with usage, this value can go up to 0.05 mg KOH/gm.

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Transformer oil filtration

A complete solution for Transformer Oil Filtration – by CbS Technologies, A Indian Manufacturer

By CbS | 26-May-2021 | A complete solution for Transformer Oil Filtration – by CbS Technologies, A Indian Manufacturer In order to keep your transformer in a great working condition along with low operating or maintenance cost we “CbS Technologies Pvt. Ltd.” a India based Transformer Oil Filtration Machine manufacturer having more than 15 years of experience in manufacturing of Industrial Oil Filtration Machines brings you a complete solution for Transformer Oil Filtration along with the additional accessories for your transformer which will not only lower the maintenance cost but also the operation cost. A complete solution for Transformer Oil Filtration – by CbS Technologies, A Indian Manufacturer   CbS having in-house Research and Development team which is working in technical support with the Bhabha Atomic Research Centre (BARC), Defence Research and Development Organisation (DRDO), IIT-Delhi and IIT-Varanasi for continuously developing new technologies and methods for effective ways to deal with the oil contaminants along with maintaining the oil parameters to its original. Transformer Oil Filtration As we have already told and discussed about the advantages related to the filtration of transformer oil in our previous blog. (Transformer Oil Filtration – is it good or bad?) So, not going much in detail for the same, let us begin…

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High Tech Defence

High-Tech Defence Innovation Forum Meeting

By CbS | 26-May-2021 | High-Tech Defence Innovation Forum Meeting Mr. Sunjay K A, MD CbS Group, Guest Speaker at High-Tech Defence Innovation Forum Meeting. High-Tech Defence Innovation Forum Meeting Mr. Sunjay K A, MD CbS Group, Guest Speaker at High-Tech Defence Innovation Forum Meeting. He talks on “Role of MSME companies in reducing imports. He highlighted the strength of MSME companies to develop import substitution products over the large companies.  By adopting a simple and easy structure for setting up of new enterprises in order to promote entrepreneurship across the country. CbS Technologies is also a member of MSME. This is the fifth meeting of the Forum on Hi-Tech Defence Innovation organized by IDSA.  The Forum is discussing the gaps in capabilities and recommend essential reforms and partnerships required to develop a robust national innovation system in India. Mr. R.k Tyagi, Chairman HAL, Shri Rahul Chaudhary, CEO, Tata Power SED, Admiral Verma CMD, GRSE, and many more people also participated.

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organic waste to compost machine

Second Generation Organic Waste Composting Machine – What makes it different from the conventional one

By CbS | 26-May-2021 | Second Generation Organic Waste Composting Machine – What makes it different from the conventional one? We here at Cbs along with manufacturing of Filtration Machines for Industrial Oil also offers a wide range of Organic Waste Composting Machine which comes under our second manufacturing division which is Waste Energy Equipment Division under which we manufacture Bio Toilets, Mobile Toilet Van,  with lots of modern and easy to use technologies. Second Generation Organic Waste Composting Machine – What makes it different from the conventional one? We have developed something new and totally different from the conventionalOrganic Waste Composting Machine (OWCM), which we are calling . But before going into deep about  let us know about conventional OWCM.  Conventional Organic Waste Composting Machine  (OWCM)  machine consists of Crusher / Shredder, a composting tank, heating system (could be thermo-pad, ceramic, thermic oil, etc.), blower unit, gear system and a control panel. This machine takes upto 24 hours for processing the organic waste into compost, the process includes the continuous heating of the shredded waste inside the composting tank upto a prescribed limit. This means the heating system will always have to be on electricity which increases the power consumption but also the operational cost of the machine which is the major drawback of the conventional OWCM.

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Hydraulic Oil

Contamination in Hydraulic Oil? We got a solution

By CbS | 26-May-2021 | Contamination in Hydraulic Oil? We got a solution Hydraulic oil is a sensitive mineral based oil and is used widely in the manufacturing units to transfer power in hydraulic machinery. However, hydraulic oil is also responsible for lubrication, cooling, sealing and removing contamination and wear materials. Contamination in Hydraulic Oil? We got a solution The three most common varieties of hydraulic oils found on the market today are petroleum-based (mineral) oil, water-based oil and synthetic oil. Biodegradable oils are becoming increasingly important. Petroleum-based oils are made by refining crude oil to a desired level. Additives are added to improve lubricant performance. These oils offer a lower cost alternative to other oil types and performance is often adequate. Water-based oils are the least common of the fluid types. These fluids are typically required where there is a high probability of fire. They are more expensive than petroleum but less expensive than synthetics. While they offer good fire protection, they do lack wear-protection abilities. Synthetic oil is a man-made chain of molecules that are precisely arranged to provide excellent fluid stability, lubrication and other performance-enhancing characteristics. These oils are great choices in challenging conditions (such as very high or low temperature), however they can have disadvantages such as high cost, toxicity and potential incompatibility with certain seal materials. Demand for equipment operators to use biodegradable oils has increased recently with concern for the environment. However, these oils are still costly and suffer from technical issues such as difficulty in avoiding contamination with mineral oils as well as compatibility with seal material. Types of contamination Contamination in hydraulic systems can be classified into particle contaminants (Metal particles from wear, dirt ingression) or chemical contaminants (water, air, heat, etc). Examples of damage from contamination are: accelerated component wear, orifice blockage, formation of rust or other oxidation, depletion of additives, formation of other chemicals, oil degradation. Particle contaminants Particle sizes are generally measured in micrometers or microns. Some examples of microns: Grain of salt 100 microns, human hair 70 microns, lower limit of visibility 40 micron, milled flour 25 micron, average bacteria 2 micron. Note that most damage-causing particles in hydraulic or lubrication systems are smaller than 14µm micrometres, so they cannot be seen. Chemical contaminants Water The most common chemical contaminant in hydraulic systems is water. The presence of water in hydraulic oil can have wide-ranging effects on system components because of its effect on the physical and chemical properties of hydraulic oil. Rust in tanks, reduced lubrication characteristics resulting in accelerated metal surface wear are some of the most obvious physical results of excessive water, however the effects could be as diverse as the jamming of components due to ice crystals at low temperatures. Chemical effects include additive depletion or deposition, oxidation, unwanted reactions which can result in the formation of acids, alcohols or sludge. Oil becomes cloudy when it’s contaminated with water above its saturation level. The saturation level is the amount of water that can dissolve in the oil’s molecular chemistry and is typically 200 to 300 ppm at 20°C for mineral hydraulic oil. SKF state that hydraulic oil containing just 0.1% water by volume cuts bearing life in half, while 1% reduces bearing life by 75%. Air Air in a hydraulic system can exist in either a dissolved or entrained (undissolved, or free) state. Dissolved air may not pose a problem, providing it stays in solution. When a liquid contains undissolved air, problems can occur as it passes through system components. There can be pressure changes that compress the air and produce a large amount of heat in small air bubbles. This compressibility of air means that control of the system is lost. Air bubbles and frothing in the oil reservoir can cause major damage to pumps or it can also cause oil to “boil” out of the tank.   Heat Excessive heat in hydraulic systems can also result in additive depletion or chemical changes to the oil. How we can increase the life span of the Hydraulic Oil  While using hydraulic oil we often face problem in maintaining the NAS Level in the Hydraulic System. This can be due to presence of dusty environment and also because of internal wear and tear. Where as manufacturer of Hydraulic oil commit NAS level between 5-10, but as soon as the new barrel is opened the NAS level raise to above 10. The issue of mixing of moisture due to water/coolant leakage in the system and also due atmospheric condition is also common. CbS with its Hydraulic Oil Filtration Machine, provides complete solution to this condition  of oil by pre-heating the oil and treat under vacuum dehydration leaving the oil moisture without affecting the chemical properties of the oil. CbS provides closed loop circulation of oil through series of high Beta Ratio Cartridge filter that enhance the quality of oil NAS 5 and below.

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