Transformer Oil Regeneration cum Reactivation Machine

Transformer Oil Regeneration Machine

Description: The Transformer Oil Regeneration cum Reactivation Machine is a cutting-edge solution designed to restore aged transformer oils to their original quality while reclaiming essential chemical properties. This advanced system employs a comprehensive reclamation process that includes specialized reclamation bags, controlled heating, precision filtration, and ultra-high vacuum treatment. By adhering to IS 335-1993 and IS 1866 standards, the machine ensures that the regenerated oil meets or exceeds industry requirements, making it nearly indistinguishable from new oil.

Capacities available: 500 to 4000 LPD

Operation: The operation of the Transformer Oil Regeneration Machine begins with the oil being filtered through reclamation bags that remove large particles and debris. The oil is then gently heated to eliminate moisture and dissolved gases, which can adversely affect performance. Following this, a specialized filtration system removes finer impurities before the oil undergoes ultra-high vacuum treatment to further purify it. This multi-stage process can be conducted both online and offline, allowing for minimal disruption to transformer operations. The machine is equipped with reusable filter media, which can be reactivated up to 300 times, enhancing cost-effectiveness and sustainability.

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Description

Key Objectives:
• Prolonged Lifespan and Efficiency Enhancement: Significantly extends the lifespan of transformer oils by improving their efficiency, reducing the frequency of replacements.
• Elimination of Harmful Substances: Effectively removes corrosive sulfur (DBDS) and degradation byproducts that can compromise transformer integrity.
• Versatile Operation: Offers flexibility with both online and offline regeneration capabilities, ensuring continuous operation without service interruptions.

Applications:
• Power generation plants
• Electrical utilities
• Industrial facilities
• Maintenance services for transformers

Features & Benefits:
• Multi-Stage Filtration and Vacuum Treatment: Restores oil quality, reducing replacement frequency and maintenance costs while achieving NAS-4 cleanliness
• Eliminates corrosive sulfur and byproducts, ensuring transformer reliability.
• Results can be achieved in 1 to 2 passes.
• Reclamation Bags
• Works as ultra high vacuum dehydration.
• Supports online and offline regeneration, minimizing downtime.
• Real-Time Monitoring: Equipped with sensors, test kits, and flow meters for continuous monitoring of moisture levels and oil flow rates.
• Reusable media and reduced oil replacement lower costs and environmental impact.
• Customization Available: Options for canopy protection, trolley or vehicle mounting to fit specific operational requirements; also available in weatherproof designs.

Models Available: To cater to different needs and capacities, we offer a range of models. Each model is designed with varying capacities, allowing you to choose the one that best fits your operational requirements.
• TORT-010
• TORT-020
• TORT-030
• TORT-040
• TORT-060
• TORT-120

Accessories: Our Transformer Oil Regeneration cum Reactivation Machine can be equipped with a variety of accessories to enhance its functionality:
• Online Moisture PPM Sensor: Continuously monitors moisture levels in the oil, ensuring optimal performance.
• Mounted BDV Test Kit: Allows for on-site testing of the oil’s breakdown voltage, ensuring it meets safety standards.
• Online Flow Meter: Provides real-time monitoring of oil flow rates, ensuring consistent operation.
• Optional Transformer Evacuation System: Facilitates the evacuation of transformers, making the oil regeneration process more efficient.
• Reclamation Media: Can be reactivated up to 300 times, making it a cost-effective solution for long-term use.

Customization Options: We understand that different operations have different needs, which is why we offer various customization options:
• Canopy: Protects the machine from external elements, extending its lifespan.
• Trolley Mounted: For easy transportation and mobility on-site.
• Vehicle Mounted: Ideal for operations that require frequent relocation, allowing you to take the regeneration process wherever it’s needed.