Transformer Oil Regeneration Machine

Our Transformer Oil Regeneration cum Reactivation Machine is a cutting-edge solution specifically designed to breathe new life into aged transformer oils. This machine not only restores the oils to their original quality but also helps in reclaiming their essential chemical properties, ensuring that they function as effectively as when they were new. The technology embedded in this machine is state-of-the-art, guaranteeing that the oil regeneration process meets and even exceeds industry standards, resulting in oils that are as good as new.

Key Features:

1. Prolonged Lifespan and Efficiency Enhancement: One of the primary advantages of our machine is its ability to significantly extend the lifespan of transformer oils. By improving the oil’s efficiency, transformers can maintain optimal performance over an extended period, reducing the frequency of oil replacement and contributing to cost savings.
2. Elimination of Harmful Substances: The machine is highly effective in removing harmful compounds such as corrosive sulfur (DBDS) and other degradation byproducts. These substances, if left untreated, can compromise the integrity and performance of transformers. Our machine ensures that these harmful elements are thoroughly removed, thereby preserving the transformers’ functionality and extending their operational life.
3. Versatile Operation: Our machine offers the flexibility of both online and offline regeneration, meaning that transformers can continue to operate with minimal downtime. This feature is particularly valuable in environments where continuous operation is critical, as it allows for maintenance without disrupting service.

Comprehensive Transformer Oil Reclamation Process:

The reclamation process our machine utilizes is both thorough and advanced. It involves several key stages, including the use of specialized reclamation bags, controlled heating, precision filtration, and ultra-high vacuum treatment. This multi-stage process ensures that the transformer oil is rejuvenated to a level that makes it nearly indistinguishable from new oil. By adhering to IS 335-1993 standards for new oil purification and IS 1866 standards for used oil filtration, our machine ensures that the regenerated oil is of the highest quality.

The process begins with the oil being passed through reclamation bags, which filter out large particles and debris. Next, the oil is gently heated to remove any moisture and dissolved gases, which are detrimental to the oil’s performance. The specially designed filtration system then removes finer impurities, ensuring that the oil is free of contaminants. Finally, the oil undergoes ultra-high vacuum treatment, which further purifies it by removing any remaining moisture and gases, leaving behind oil that is clean, clear, and ready for use.

Models Available:

To cater to different needs and capacities, we offer a range of models:

• TORT-010
• TORT-020
• TORT-030
• TORT-040
• TORT-060
• TORT-120

Each model is designed with varying capacities, allowing you to choose the one that best fits your operational requirements.

Accessories:

Our Transformer Oil Regeneration cum Reactivation Machine can be equipped with a variety of accessories to enhance its functionality:

• Online Moisture PPM Sensor: Continuously monitors moisture levels in the oil, ensuring optimal performance.
• Mounted BDV Test Kit: Allows for on-site testing of the oil’s breakdown voltage, ensuring it meets safety standards.
• Online Flow Meter: Provides real-time monitoring of oil flow rates, ensuring consistent operation.
• Optional Transformer Evacuation System: Facilitates the evacuation of transformers, making the oil regeneration process more efficient.
• Reclamation Media: Can be reactivated up to 300 times, making it a cost-effective solution for long-term use.

Customization Options:

We understand that different operations have different needs, which is why we offer various customization options:

• Canopy: Protects the machine from external elements, extending its lifespan.
• Trolley Mounted: For easy transportation and mobility on-site.
• Vehicle Mounted: Ideal for operations that require frequent relocation, allowing you to take the regeneration process wherever it’s needed.

Conclusion:

Our Transformer Oil Regeneration cum Reactivation Machine is not just a piece of equipment; it’s a comprehensive solution for maintaining the health and efficiency of your transformers. With its advanced features, customizable options, and a robust oil reclamation process, this machine is an essential tool for any operation looking to extend the life of its transformer oils and ensure continuous, reliable performance. Whether you need to maintain a large fleet of transformers or just a few, our machine offers the versatility, efficiency, and reliability you need to keep your operations running smoothly.