Operation: Transformer oil filtration machines operate by circulating the oil through a series of filtration stages. The process typically involves heating the oil to reduce viscosity, which helps in the efficient removal of contaminants. The oil then passes through various filters that trap solid particles and impurities. In high vacuum systems, the oil is exposed to a vacuum environment where dissolved gases and moisture are extracted. The purified oil is then cooled and returned to the transformer. Both online and offline transformer oil filtration methods are available, catering to different maintenance schedules and operational requirements (Refer to TODOS for Online Method)
Double Stage Filtration: Double stage filtration provides a more thorough purification process, involving two cycles of filtration. This method is highly effective in removing dissolved gases, moisture, and finer particulates, making it ideal for heavily contaminated oil or critical applications where maintaining superior oil quality is essential.
Key Objectives:
• Maintain Transformer Oil Quality: Ensuring the oil remains free from contaminants to preserve its insulating and cooling properties.
• Extend Transformer Life: Reducing the rate of wear and tear on transformer components by maintaining high oil purity.
• Enhance Transformer Performance: Improving the efficiency and reliability of transformers through consistent oil quality.
• Reduce Maintenance Costs: Minimizing the need for frequent oil changes and extensive maintenance work.
• Performance Criteria:
• Efficient Operation: Purifies upto 1 micron & achieves desired results in 1 to 2 passes.
• Enhanced Breakdown Voltage: Increases BDV up to 70 kV.
• Low Moisture Content: Reduces PPM levels to 5.
• Superior Cleanliness: Achieves NAS cleanliness level up to 5.
Applications:
• Power Plants: Ensuring the reliable operation of transformers in power generation facilities.
• Substations: Maintaining optimal transformer performance in electrical substations.
• Industrial Facilities: Providing efficient oil purification for transformers used in various industrial applications.
• Maintenance Services: Offering portable filtration units for on-site transformer maintenance and oil purification.
Features & Benefits:
• Flexible Mounting Options: Available as trolley-mounted or skid mounted to suit different operational needs.
• Weatherproof Design: Suitable for outdoor use in all weather conditions.
• High Purity Levels: Purifies oil down to sub micron levels.
• Ultra High Vacuum Dehydration: Utilizes advanced vacuum technology for effective dehydration.
• Maintains Oil Quality: Controls dissolved gases and acidity levels.
• Cost Efficiency: Reduces maintenance and oil costs due to lower consumption and inventory needs.
• Enhanced Oil Quality: Improves and extends the life of transformer oil.
• Consistent Performance: Ensures continuous filtration and separation at constant efficiency.
• Low Heat Input: Designed with low heat input and high vacuum throughput technology to prevent oil degradation.
• Ease of Operation: Features a simple pipeline design and appropriate valve positioning for easy operation.
• Solid Particle Removal: Equipped with filters to remove solid particles down to sub micron levels.
• Versatile Application: Suitable for various transformer oil types.
• Safety and Reliability: Equipped with interlocks and safety controls for secure operation.
• High Efficiency: Advanced filtration technology ensures maximum removal of contaminants, enhancing oil quality.
• Cost-Effective: Reduces the need for frequent oil replacement, lowering overall maintenance costs.
• Safety: Continuous and reliable filtration reduces the risk of transformer failures and associated hazards.
• Environmental Impact: Decreases the amount of waste oil generated, promoting more sustainable maintenance practices.
• Testing: Each machine is fully tested under the supervision of qualified engineers to ensure it meets all specifications and is delivered in fully operational condition.
Optional Features:
• Online Moisture PPM Sensor: Monitors moisture levels continuously.
• Mounted BDV Test Kit: Facilitates on-site breakdown voltage testing.
• Online Flow Meter: Measures flow rate in real time.
• Transformer Evacuation System: Available for additional functionality.
In conclusion, CBS Energy’s transformer oil filtration machines are designed to meet the highest standards of performance and reliability. Whether you opt for a single stage or double stage system, our solutions ensure your transformers operate at peak efficiency, providing you with peace of mind and exceptional value. Explore our range of oil filtration equipment and discover how we can help you maintain the quality and reliability of your transformers.
