Operation: Transformer oil filtration machines operate by circulating the oil through a series of filtration stages. The process typically involves heating the oil to reduce viscosity, which helps in the efficient removal of contaminants. The oil then passes through various filters that trap solid particles and impurities. In high vacuum systems, the oil is exposed to a vacuum environment where dissolved gases and moisture are extracted. The purified oil is then cooled and returned to the transformer. Both online and offline transformer oil filtration methods are available, catering to different maintenance schedules and operational requirements (Refer to TODOS for Online Method)
Single Stage Filtration: This type of filtration involves a single Stage of Transformer oil purification, which is effective for removing solid contaminants and some moisture. It is suitable for routine maintenance where the oil quality is moderately degraded.
Key Objectives:
• Maintain Transformer Oil Quality: Ensuring the oil remains free from contaminants to preserve its insulating and cooling properties.
• Extend Transformer Life: Reducing the rate of wear and tear on transformer components by maintaining high oil purity.
• Reduce Maintenance Costs: Minimizing the need for frequent oil changes and extensive maintenance work.
• Enhance Transformer Performance: Improving the efficiency and reliability of transformers through consistent oil quality.
• Performance Criteria:
• Enhanced Breakdown Voltage: Increases BDV up to 70 kV.
• Low Moisture Content: Reduces PPM levels to 5.
• Superior Cleanliness: Achieves NAS cleanliness level below 5.
• Efficient Operation: Purifies up to 1 micron & achieves desired results in upto 3 passes.
Applications:
• Power Plants: Ensuring the reliable operation of transformers in power generation facilities.
• Substations: Maintaining optimal transformer performance in electrical substations.
• Industrial Facilities: Providing efficient oil purification for transformers used in various industrial applications.
• Maintenance Services: Offering portable filtration units for on-site transformer maintenance and oil purification.
Features & Benefits:
• Achieves NAS-4 Standard: Meets the NAS 4 cleanliness standard, indicating superior oil purity.
• Reduces Operating Costs: Decreases oil-related expenses such as consumption and inventory management, leading to cost savings. Reduces the need for frequent oil replacement, lowering overall maintenance costs.
• Flexibility: Available in both portable and stationary models, suitable for diverse operational requirements.
• Versatile Mounting Options: Can be mounted on trolleys, skids, or vehicles according to specific requirements, ensuring flexibility in deployment.
• Sub-Micron Purification: Purifies oil to sub-micron levels, ensuring exceptionally clean oil free from contaminants.
• High Vacuum Dehydration: Operates at high vacuum levels for efficient removal of moisture, enhancing the oil’s dielectric strength.
• High Efficiency: Advanced filtration technology ensures maximum removal of contaminants, enhancing oil quality.
• Low Particle: Reduces particulate matter to 5 PPM and maintains a breakdown voltage (BDV) of up to 70 KV, ensuring optimal insulation properties.
• Gas Dissolution Maintenance: Effectively maintains dissolved gases within acceptable limits, preserving the integrity of the transformer oil.
• Single Stage Degasification: Achieve optimal purification with our single stage degasification process, addressing the critical parameters necessary for transformer oil purification.
• Customizable Flow Rates: Tailored to meet your specific needs, our system is available in flow rates ranging from 500 LPH to 12000 LPH, ensuring flexibility and efficiency in operation.
• Robust Construction: Built for durability and reliability, our system is constructed with high quality materials, ensuring continuous operation in all weather conditions. Most components are made of M.S. material for maximum strength and rigidity.
• Comprehensive Testing: Each unit undergoes rigorous testing under the supervision of qualified engineers, guaranteeing its performance and reliability upon delivery to the customer.
• Efficient Filtration in Few Passes: Achieves desired purification results typically within 3 to 5 passes, saving time and resources.
• Enhanced Oil Quality: Improves the quality of transformer oil, optimizing its performance and extending its usable lifespan.
• Continuous Filtration: Offers continuous filtration and separation of transformer oil at a consistent level of efficiency, ensuring uninterrupted operation.
• Prevents Oil Degradation: Engineered with low heat input and high vacuum throughput technology, minimizing the risk of oil degradation.
• User-Friendly Design: Simple pipeline layout and strategically positioned valves facilitate ease of operation, enhancing user convenience
• Effective Solid Particle Removal: Equipped with solid removal filters capable of separating particles down to sub-micron levels, further enhancing oil purity.
• Suitable for Various Oil Applications: Designed to cater to different types of transformer oils, making it adaptable to diverse operational needs.
• All-Weather Performance: Suitable for outdoor use in all weather conditions, ensuring reliability and durability in diverse environments.
• Safety Features: Equipped with interlocks and safety controls to ensure operator safety and prevent accidents during operation.
• Environmental Impact: Decreases the amount of waste oil generated, promoting more sustainable maintenance practices.
In conclusion, CBS Energy’s transformer oil filtration machines are designed to meet the highest standards of performance and reliability. Whether you opt for a single stage or double stage system, our solutions ensure your transformers operate at peak efficiency, providing you with peace of mind and exceptional value. Explore our range of oil filtration equipment and discover how we can help you maintain the quality and reliability of your transformers.
