Quenching Oil Centrifugal Filtration Machine

Lube and Gear Oil Centrifugal Filtration Machine

Quenching Oil Filtration System

Description: The Quenching Oil Filtration System is a highly efficient, portable filtration cart specifically designed for the cleaning and purification of quenching oil. Utilizing advanced centrifugal filtration technology, this system features a powerful centrifuge that operates at speeds up to 4,000 RPM, effectively processing between 1,000 to 10,000 liters of quenching oil per hour. With a sludge holding capacity of 15-20 kg, this filtration system ensures the effective removal of contaminants, resulting in high-quality quenching oil that enhances the performance of heat-treated components. Capacities Available: 1,000 to 10,000 LPH
Operation: The Quenching Oil Filtration System operates by employing centrifugal force to separate impurities from quenching oil. As the centrifuge spins, solid particles such as dust, metal shavings, and oxidation deposits are forced to the outer edge of the bowl, where they accumulate as dry sludge. This design allows for zero wastage of oil, as the purified quenching oil is returned for reuse in the cooling process. The system is user-friendly and can be easily operated by unskilled personnel. Periodic cleaning of the centrifuge is required based on the level of contamination present in the quenching oil.

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Description

Key Objectives:

Effective Contaminant Removal: To achieve efficient cleaning and purification of quenching oil by eliminating solid particles and oxidation deposits.
Quality Enhancement: To improve surface finish and overall quality of hardened parts through consistent maintenance of clean quenching oil.
Cost Efficiency: To reduce operational costs by minimizing waste and eliminating the need for consumables in the filtration process.

Applications: The Quenching Oil Filtration System is ideal for various industrial applications, including:

Metal heat treatment facilities
Forging and machining industries
Operations utilizing quenching oils in production processes

Features & Benefits:

Zero Recurring Costs: The system has no recurring costs or replacement components, ensuring maintenance-free operation.
Easy Operation: Designed for user-friendliness; even unskilled personnel can operate the machine with minimal training.
Compact and Portable Design: Lightweight and compact, allowing one person to transport it easily to different locations.
Fast Filtration Process: Rapidly cleans and purifies quenching oil, ensuring minimal downtime in production.
Dry Sludge Disposal: Sludge is expelled in dry cake form for easy disposal without additional processing.
Continuous Quality Assurance: Regular centrifuging maintains quenching oil quality comparable to new oil while reducing disposal costs.

Models Available: To meet varying operational requirements, we offer several models:

POCS-020-G
POCS-020-P
POCS-050-G
POCS-050-P
POCS-100-G
POCS-100-P

Customization Options:

Skid-mounted frame for stability
Frame on castor wheels for enhanced mobility
Canopy protection (available with or without)

The Quenching Oil Filtration System is an essential solution for maintaining high-quality quenching oils in industrial settings. By effectively removing contaminants through advanced filtration techniques and ensuring optimal performance during heat treatment processes, this system helps improve product quality while reducing operational costs. Trust our technology to enhance your production efficiency and ensure superior surface finishes through effective cleaning and purification of your quenching oils.