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Portable Oil Centrifuging Systems
   
WHAT IS A “POCS”

POCS is trolley mounted portable oil cleaning and filtration system based on centrifuge technology. It is a 100% consumables free filtration system .The system houses as standard equipment, mainly a gear pump, motor, starter, several sensing and indicating equipments and centrifuge. The user has a choice to go for fitment of additional optional accessories like heating chamber, flame proof motor etc at extra cost.


The heart of oil cleaning centrifuge system is state of art centrifuge (s). High-pressure oil flows in to the centrifuge rotor assembly through passages that feed the rotor spindle. This pressure and flow is converted in to rotational energy. As oil escapes through the rotor jet producing speed in the range of 4000-8000 RPM. Forces on the oil in he rotating centrifuge exceed 2000 times that of gravity. This pushes dirt and wears debris against side inner wall of rotor bowl where it collects in black rubbery mass. Centrifugally cleaned oil is guided back to oil sump/tank by gravity. The simple rotor cleaning procedure is accomplished in five minuets of time.
    
  
SALIENT FEATURES OF “POCS”

•   Versatile in use, (One machine many applications)
•  100% consumables free
•  High sludge holding capacity (collects up to 7 KG)
•  Very long life
•  Purifies oil up to 0.2 microns
•  Very fast filtration up to 75 LPM.


APPLICATIONS OF “POCS”  

POCS is world’s first highly versatile in nature machine and can be used for cleaning of any type of oil. Industries have reported savings worth crores with the help of this small wonderful machine. Some of the applications where it has been found very useful are as below……….

1-MACHINE TOOL APPLICATION :-
POCS gives amazing performance in removing sub micron size ferrous and non-ferrous contamination (grinding wheel dust) ensuring clean coolant for improved finish on machined components. It shows wonderful result for honing, CNC Grinding, Reaming etc applications.

ADVANTAGES
•  Improved surface finish on the job
•  Increase in tool life
•  Reduction in wear of machine parts
•  Removes ferrous and non ferrous contamination
•  Elimination of paper filtration.

2-WIRE DRAWING:-
In cable manufacturing and the similar industry, POCS installed on the coolant tank ensures removal of metal dust /powder . This results in improved finish of wire reduction in breakage, recovery of costly wire material, increased die life and complete elimination of paper band filter.

ADVANTAGES
•  Recovery of costly material
•  Improved surface finish on wire.
•  Less topping up of oil
•  Reduced wire breakages
•  Increase in productivity
•  Elimination of paper filtration

3-QUENCHING OIL:-
Fast generation of contamination and removal of this is a big problem in quenching oil, Contamination such as metal scales, dust, carbon soot is removed . 

ADVANTAGES
•  Better product finish due to better quality of quenching
•  No cracking, distortion and blackening effect on the product quality,
•  Less topping up of quenching oil
•  No loss of production due to manual cleaning of tanks
•  Correct heat transfer

4-NUT BOLT FORMING MACHINE

ADVANTAGES
•  Increase in tool and die life
•  Increase in machine up time and productivity
•  Improvement in oil life and less topping up.
•  Reduction in oil disposal cost
•  Improvement in component surface finish

5-LUBRICATING OIL
POCS is very effectively used for cleaning of lube oil of diesel generators, Presses and many type of machines where lube oil is used. POCS takes out carbon soot, wear metal particles, dust sand in lube oil.

ADVANTAGES
•  Ensures improved quality of lubrication due to constant high efficiency filtration
•  Enhances oil life to almost double reducing oil bill to almost half
•  Enhances the life of precisin friction parts such as piston rings, liners, bimetal 
     bearings, turbo charger bearings
      
•  Extends life of engine
      
•  Extends oil change intervals
      
•  Removes paper filters

6-HYDRAULIC OIL
It is known that most hydraulic machinery failure /troubles are originated in the Hydraulic oil. POCS cleans the oil so effectively that it improves the performance of the machine eliminating the oil related problems. It also helps to achieve indefinite life of Hydraulic oil. POCS retains the clean hydraulic oil and maintain the oil life better than new one.

ADVANTAGES
•  No more oil changes
•  Eliminates oil disposal and recycling problem
•  Low power consumption
•  Eliminates oil related breakdown such as pump, motor, valve failures& leakages
•  Improve performance of Hydraulic components to meet high speed and precision 
    demand by today’s computerized hydraulic control system

 

 

BENEFITS

  • Reduces maintenance cost

  • Improves product quality

  • Lowers operating cost

  • Extends Oil Life

  • Continuous filtration

  • Reduces downtime

  • Reduces malfunction/maintenance cost/wear & tear

  • Reduces oil consumption

  • Removes paper filter

What is POCS
Salient Features
Applications
Benefits
POCS Range
Performance Photographs
Installation Photographs
POCS Accessories
We have installed 10 nos. centrifugal filter on our 5 no. 1250 KVA Cummins DG sets. These centrifuges are performing satisfactorily since more than 4.5 years.
”Prabhat Khare - Sr. Mgr Honda Siel Cars, Noida

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“We have used POCS for cleaning of Honing Oil and found the system very effective.
”Bajaj Motors Gurgoan"
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